3.2M SSMS Nonwoven Machine (Spunbonded/Spunmelt/Spunmelt/Spunbonded)

 

 

 

I、Usage

(1)Medical and health usage：operation suit、garment、face mask、diaper、sanitary napkin、disposable hygiene product etc;

(2)Home decoration：shopping bag、wall covering fabric、table cloth、bed sheet、bedspread etc;

(3)Lining for clothes or shoes：lining、adhesive interlining、shoe lining etc;

(4)Agricultural usage：Protection cover、nursery cover etc;

II、Sketch

The characteristics of the 3.2m SSMS produced by Huiyu company is :

Use equipment from well-known professional manufacture and combined with Huiyu producing technology ,forming advanced, reliable and stable SMMS production line .

Huiyu SSMS machine choose the key equipments from the following companies：

Jinhu/Jwell---------------------Screw extruder

Siemens Beide-----------------Motor

Siemens----------------------------------- frequency converter

Siemens-------------------------------PLC

Temperature control --------------------temperature control mould

Melt Roots Blower---------------------GD,USA

Melt spinning beam -------------------------Enka, Germany

Melt spinning box ------------------Enka, Germany

Low voltage components-----------Schneider

Guangyu S roller 600 meter-----------------------------High-speed calendar

Guangyu 600 meter------------------------------High-speed lap winder

Guangyu 1200 meter------------------------------High-speed slitter

With equipments from famous manufacturers in China and abroad, combined with mature technology from Huiyu. Our SSS, SMS, SMMS machines are quite advanced, stable and reliable.

III、Main technique parameter:

1.PP chips requirements

1.1Melt index: 35-45g/10min,fluctuation range of each batch≤1%。

1.2 Melt point:166℃

1.3 Ash: <0.15-0.25%

1.4 PP color master batch and additive

2. Melt PP chips requirements

2.1 Melt index: 1200-1800g/10min,fluctuation range of each batch≤1%。

2.2 Melt point:166℃

2.3.Ash: <0.15-0.25%

2.4. PP color master batch and additive

3.Products Width：3200mm

4. Spunbond Filament denier:1.8-2.3denier

5.Meltblown Filament denier:2-5um

6.Output: about 8000Ton/8000 hours ( based on 45GSM)

7.Weight range：15-70g/m2

8.Maximum diameter of fabric per roll：1500mm

9.Design speed：<=450m/min

10.Running speed：<=400m/min

IV、Labor arrangement

10 workers two shift per day

Carry workers :3 persons

Salesman: 3-5 persons

Technical engineer: 2 persons

V、Workplace:

Size of machine：L*W=45m*24m(including air blower room);

L*W=45m*15m(without air blower room)

Fore-spinning equipment size：L*W*H=30m*12m*11m

Back spinning equipment size：L*W*H=35m*8m*4.5m

Suggested workplace size:70m*25m(including material and final product warehouse)

Height of workplace：Fore-spinning 12m，Back spinning 5.5m

VI、Public Project

Install capacity of the whole production line: about 1800KW,actual power:1350KW,main voltage:3*380V,50Hz Cycling water:80m3/H(25°С,0.2-0.35mpa),water supply ability：5-10m3/H

VII、Approval standard for equipments

SSMS FABRIC

Items		g/m2 Specification	15	30	45
Allowable deviation(%)		First class	±8
		Final product	±10
Width deviation(%)		First class	+2.0，-1.0
		Final product	+2.5，-1.5
Fracture Strength	Longitudinal Strength N≥	First class	15	35	50
		Final product	12	30	45
	transverse strength N≥	First class	10	28	44
		Final product	8	25	38

 

SSMS FABRIC

 

g/m2	17	30	60
Average weight deviation % ≤	8	8	8
Average area quality deviation(coefficient of variation)	5-8%	5-8%	5-8%
Hydrostatic pressure	>110	>200	>300

 

 

VIII、Machinery quality index, parameter and technical specification

☆Rim charge auxiliary screw and recycling unit

Usage: recycle the rim

Recycling screw use the alternating frequency converter

Screw diameter: φ105

Screw heating zone number:4 zones

☆170 model screw extruder

1、Usage

The main usage of this device is to mix PP, and additives as color master batch, antioxidant, fire retardant with certain ratio

2、Main technical parameter

Screw size : Φ170*3, Maximum feeding ability: 630kg/h×3

Speed: 75r/min

Heating zone:6 zones

AC motor

Set up high level and low level alarm device, auto control feeding device. Electrical motor of screw in mixing device is frequency converting.

☆Screw spinning machine

Usage

The PP fusant go through filter, fusant pipe,and metering pump transport the fusant into spinning container and fiber comes out from spinneret.

Main technical parameter

2.1 Output:about :8500t/year

Fiber denier:1.8-2.3denier

Weight range: 15-70g/㎡

2.2 Vertical filter

Filter ratings:250μm

Filter weber diameter: 172mm

2.3 Metering pump and transmission unit

Pump offering quantity:300CC×3

Frequency converter control synchronous machine, made in China

2.4 Spinning container

Heating pattern:Electrical heating

2.5 Fusant pipe

Heating pattern: Electrical heating

2.6 Monomer suction device

Air pressure:1300Pa

Flux: 844m3/h

2.7 Spinning component

Hole diameter:0.45mm

L/D:1:5

Material:SUS431

☆Stretching device( NEW MODEL )

Usage: stretching and cooling the fiber.

Main technical parameter:

Working width:3200mm Device components

The device contains side blower chamber, up stretching channel, down stretching channel ,diffuse winder tunnel etc. Using double-side symmetry wind to cool fiber,

Stretching slit in up and down stretching device can be adjusted according to process requirements. Adjust system takes torque motor drive.

The new type of upper and lower stretcher changes the characteristics of the traditional upper stretcher which cannot be adjusted, making the equipment more regulated to the air volume and the width of the narrow seam, and ensuring the higher requirements of the customers. The height of the stretcher is lengthened, so that the non-woven fiber can be finer and the non-woven fabric is more even and the tension is stronger.

☆Web forming machine(new model)

Usage

Offer carrier for fiber after stretching.

Main technical parameter

Air suction quantity: 58,000m3/h

Design speed: <= 450m/min

Normal running speed: <=420 m/min

Web-laying apron: venting quality: 7,000~12,000m3/h.m2

3. Device components

3.1 web-laying apron transmission device

3.2 Air suction channel

3.3 Sealing device

3.4 Position correcting set

3.5 Tension device

3.6 Rack device

3.7 motor drive roller

☆ Melt Device Parameter and technology

Screw extruder

Model : Jwell JW130 1sets

Model : USA Roots blower GD 1 sets

Motor and Noise filter use famous brand in foreign and mainland, frequency speed adjusting

Siemens beide frequency control

Chip filter : AJ zhengzhou 1sets

Plug-in tyle

Melt measurement system: self made 1sets

Metering pump huaxi 150CC

Frequency control motor

Air compression heating system

stainless material heating power:550kw 1 sets

Melt tank system : Germany Enka

Effective width : 3200mm

Capacity :125kg/h heating power :75kw ( include 4 spinnerets )

Material : SUS431

Cloth forming receiver : suction blower, frequency control motor speed .

Self made 1 set

X. Public part on Spunbond and Meltblown

☆ metering mix device

1. Usage

The main usage of this device is to mix PP, and additives as color master batch, antioxidant, fire retardant with certain ratio

2、Main technical parameter

2.1 Maximum feeding ability: 650㎏/h×4

2.2 Surge bin capacity: 5*1.5m3

2.3 Maximum additive hopper:3

3、Facilities and specification

3.1 Surge bin 4 sets

Effective capacity:1.5 m3.Main material: stainless steel. Set up a low level alarm device.

3.2 Measuring and mixing device 4 sets

It is made up of 1 main hopper ,2 accessory hoppers ,vacuum feeder , metal detector and so on. Set up high level and low level alarm device, auto control feeding device. Electrical motor of screw in mixing device is frequency converting.

☆Calender

Main parameter

Speed: <=600m/min

Working width:3200mm

Roller type: Up roller is embossing roller, down roller is mirror roller.

☆Lap winder

Main parameter

Speed: <=600m/min

Working width:3200mm

Paper tube diameter: Φ150mm

Maximum winding diameter:1500mm

☆Slitter

Main parameter

Speed: ≦1200m/min

Working width:3200mm

Minimum dividing width:120mm

Maximum fabric diameter: Φ1200mm

☆Electrical Control System

Main motor is Siemens Beide; Controlled by Siemens PLC and frequency converter.; Low voltage components: Schneider.

XVI、Acceptance standard

Based on the fabric sample appointed by both sides,according to the professional standard to test 15g/m2，40g/m2，70g/m2 fabric.The process will stops when it meet the standard.

Hubei Huiyu Machinery CO.,LTD.