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Meltblown production line

Meltblown production line

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Tel:(0086)13997977577     E-mail:seve@smsnonwoven.com

The company has professional R & D teams in optics, software, electronics, image processing, precision machinery, automation control, etc., focusing on the R & D and production of technology in the field of measurement and detection of Opto electromechanical digital precision instruments, which are widely used in the measurement of 2D and 3D complex dimensions of industrial vision and the detection of product defects. Independent research and development of industrial visual inspection system, CNC and robot control system, industrial robot workstation and other software and hardware products.

Products Detail
Parameters

1.6M M Nonwoven Machine(Meltblown)

 

x 04-9

 

I、Usage

(1)Medical and health usage:operation suit、garment、face mask、diaper、sanitary napkin、disposable hygiene product.etc;

(2)Home decoration:shopping bag、wall covering fabric、table cloth、bed sheet、bedspread.etc;

(3)Lining for clothes or shoes:lining、adhesive interlining、shoe lining.etc;

(4)Agricultural usage:Protection cover、nursery cover.etc;

II、Sketch

The characteristics of the 1.6m M produced by Huiyu company is :

Use equipment from wellkown professional manufacture and combined with Huiyu producing technology ,forming advanced,reliable and stable M production line .

Huiyu SMS machine choose the key equipments from the following companies :

ShangHai Jwell/Jinhu---------------------------Screw extruder

Mitsubishi/ABB------------------------------PLC,frequency converter

Melt Roots Blower------------------------GD,USA/De An Machinery

Melt spinning beam -------------------------ChengGuang/ TengCheng

Low voltage components------------------CHNT

Lap winder------------------------------------HY

With equipments from famous manufacturers in China and abroad, combined with mature technology from Huiyu,Our SSS,SMS,SMMS,SSMMS machine are quite advanced, stable and reliable.

III、Technical Process

Meltblown nonwoven fabric production parts:

 

001

A.Parts of Melt blown nonwoven fabric production line:熔喷部件

Main extruder 主螺杆---->Filter 过滤器---->Metering pump 计量泵---->Air heating system 空气加热系统----> Melt blown sprayer(ENKA sprayer)熔喷头---->Web former 成网机---->Winder 收卷

B.Melt blown process and technical flow chart:熔喷流程

Raw material 原材料----> Melting 融化---->Filtering 过滤---->Measuring 计量 ---->Air heating 空气加热----> Spraying 喷丝---->Web forming 成网---->Winding 收卷----> Final product 最终产品

IV、Main technique parameter:

1.Melt PP chips requirements

1.1Melt index: 1200-1800g/10min,fluctuation range of each batch≤1%。

1.2 Melt point:166℃

1.3 Ash: <0.15-0.25%

2.Products Width:1600mm

3. Meltblown Filamenr:2-6μm

4.Output:about 500Ton/8000 hours

5.M weight range:15-60g/m2

6.Maximum diameter of fabric per roll:800mm

7.Design speed:<=60m/min

8.Running speed:<=60m/min

V、Labor arrangement

6 workers two shift per day

Carry workers :1 person

Salesman:1-3 person.

Technical engineer:1 person

VI、Workplace:

Size of machine:L*W=12m*15m(including air blower room);

L*W=10m*13m(air blower not included);

Fore-spinning equipment size:L*W*H=6m*15m*7.5m

Back spinning equipment size:L*W*H=6m*8m*4.5m

Suggested workplace size:30m*15m(including material and final product warehouse)

Height of workplace:Fore-spinning 8m,Back spinning 4.5m

VII、Public Project

Install capacity of the whole production line:about 600KW,actual power:450KW,main voltage:3*380V,50Hz

VIII、Approval standard for equipments

M FABRIC

 

g/m2

15

25

40

Hydrostatic pressure

>120

>200

>400

 

 

IX、

☆ Melt Device Parameter and technology

1. Screw extruder: ZhouShan Jinhu/ShangHai Jwell

Model : JW90 1set

2. Model : USA Roots blower GD 1 set

If delivery is urgent, customer can choose DeAn brand.

Motor and Noise filter use famous brand in foreign and mainland, frequency speed adjust.

3. Chip filter : AJ zhengzhou 1set

Hydraulic control network change

4. Melt measurement system: self made 1 set

Metering pump ShanXi 100CC

Frequency control motor

5. Air compression heating system

stainless material heating power:240kw 1 set

6. Melt tank system : ChengGuang

Effective width : 1600mm

Capacity :50-80kg/h heating power :30kw

7. Cloth forming receiver : suction blower, frequency control motor motor speed .

Self made 1 set

8. Lap Winder: frequency-converter control motor speed self-made: 1 set

X. Public part on Melt beam

☆ metering mix device

1. Usage

The main usage of this device is to mix PP, and additives as color master batch,antioxidant,fire retardant with certain ratio

2、Main technical parameter

2.1 Maximum feeding ability: 200㎏/h×1

2.2 Surge bin capacity: 1*1.5m3

2.3 Maximum additive hopper:2

3、Facilities and specification

3.1 Surge bin 1set

Effective capacity:1.5 m3.Main material:stainless steel.Set up a low level alarm device.

3.2 Measuring and mixing device 1set

It is made up of 1 main hopper ,1 accessory hoppers ,vacuum feeder , metal detector and so on.Set up high level and low level alarm device,auto control feeding device.Electrical motor of screw in mixing device is frequency converting.

☆Lap winder

Main parameter

Speed: <=60m/min

Working width:1600mm

Paper tube diameter: Φ74mm

Maximum winding diameter:800mm

☆Electrical Control System

Controlled by ABB/Mitsubishi PLC and frequency converter. Low voltage components:CHNT.

XI: 1.6M Machine parts list

 

Meltblownmain parts list

 

Name

Model/Size

Quantity

Remarks

Roots blower

 

90KW,AC motor

1set

GD,USA/DeAn, China

Screw extruder

Dia.:

Φ90,30:1

1set

Jinhu/Jwell

Siemens a-d dynamo

45KW

Heating capacity

27KW

Inserting filter

Filter area

Dia.:120mm Accuracy:300μm

1set

AnJi Zhengzhou

Metering pump

model

HRA1×100cc

1set

Shanxi

Ac motor

3KW

   

Spinning box

Material

SUS431

1set

ChangZhou

Heating capacity

75KW,highest temperature:300℃

spinneret

SUS431

2pcs

Web forming machine

 

1600

1set

Self-made

Suction fan

AC motor

90KW

1set

LiYang JiangSu

Heating system

Heating capacity

240KW

1set

Jiangsu

Vacuum calciner

1600

 

1set

YanCheng

Ultrasonic Cleaner

1600

 

1set

ZhangJiaGang

Stationary static equipment

1600

 

1set

ShangHai/JiangSu

Vacuum suction machine

 

4KW

1set

JiangSu

Drive-by-wire system

Electric box

1.6M meltblown electric cabinet

1 set

Self-made

Frequency inverter

 

1set

Mitsubishi/ABB

Pressure sensor

 

2set

Chaohui ShangHai

PLC

 

1 set

Mitsubishi

Temperature-control sheet

 

1 set

RKC

Low-voltage part

 

1 set

CHNT

 

 

Notice:

1. All filters ,valves and meters connected to Huiyu Machinery are offered by Hubei Huiyu Machinery Co., Ltd.

XI、Delivery time:

4 months after receiving the deposit.

XII、Price and terms of payment:

The whole production line is new machine,including installation and test,it’s turnkey project.

Terms of payment:

A.50% TT ahead of time after sign the contract;

B.50% by T/T before shipment;

XIII、Power consumption: 4500-4800 kw.h per ton in average,depends on the fabric weight.

XIV、After sale service and Maintain:

1.Training for workers

Huiyu will train 2-4 workers from customer’s company for free,teach them to know and use the machine for about 30 days.

2.When facing with problems can’t be solved by customer,Huiyu will offer some technical support by phone or email,and if necessary Huiyu will send engineers to customer’s factory to solve it.

3.Based on the information from customers,Huiyu will give an exact answer or arrange to send engineer in 24 hours.

XV、Installation

1.Huiyu will take charge of the installation for the production line.In the installation and test period,customer will be responsible for food,ticket,room for engineers from Huiyu.

2.The 1.6m M machine is turnkey project,Huiyu is responsible for all the spare parts and consumable machine parts of the production line.Customer will offer tools for the installation and test including crane and forklift.

3.It will take about 40 days for the installation and test.

XVI、Acceptance standard

Based on the fabric sample appointed by both sides,according to the professional standard to test 25g/m2,30g/m2 fabric.The process will stops when it meet the standard.

Hubei Huiyu Machinery CO.,LTD.

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Contact Number

 

E-mail:seve@smsnonwoven.com

Fax:0728-5806788

Address: No.168, Sanxiang Road, Qiaoxiang Economic Development Zone, Tianmen City, Hubei Province, China

 

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