1.6M M Nonwoven Machine(Meltblown)
I、Usage
(1)Medical and health usage：operation suit、garment、face mask、diaper、sanitary napkin、disposable hygiene product.etc;
(2)Home decoration：shopping bag、wall covering fabric、table cloth、bed sheet、bedspread.etc;
(3)Lining for clothes or shoes：lining、adhesive interlining、shoe lining.etc;
(4)Agricultural usage：Protection cover、nursery cover.etc;
II、Sketch
The characteristics of the 1.6m M produced by Huiyu company is :
Use equipment from wellkown professional manufacture and combined with Huiyu producing technology ,forming advanced,reliable and stable M production line .
Huiyu SMS machine choose the key equipments from the following companies ：
ShangHai Jwell/Jinhu---------------------------Screw extruder
Mitsubishi/ABB------------------------------PLC,frequency converter
Melt Roots Blower------------------------GD,USA/De An Machinery
Melt spinning beam -------------------------ChengGuang/ TengCheng
Low voltage components------------------CHNT
Lap winder------------------------------------HY
With equipments from famous manufacturers in China and abroad, combined with mature technology from Huiyu,Our SSS,SMS,SMMS,SSMMS machine are quite advanced, stable and reliable.
III、Technical Process
Meltblown nonwoven fabric production parts:
A.Parts of Melt blown nonwoven fabric production line:熔喷部件
Main extruder 主螺杆---->Filter 过滤器---->Metering pump 计量泵---->Air heating system 空气加热系统----> Melt blown sprayer(ENKA sprayer)熔喷头---->Web former 成网机---->Winder 收卷
B.Melt blown process and technical flow chart:熔喷流程
Raw material 原材料----> Melting 融化---->Filtering 过滤---->Measuring 计量 ---->Air heating 空气加热----> Spraying 喷丝---->Web forming 成网---->Winding 收卷----> Final product 最终产品
IV、Main technique parameter:
1.Melt PP chips requirements
1.1Melt index: 1200-1800g/10min,fluctuation range of each batch≤1%。
1.2 Melt point:166℃
1.3 Ash: <0.15-0.25%
2.Products Width：1600mm
3. Meltblown Filamenr:2-6μm
4.Output:about 500Ton/8000 hours
5.M weight range：15-60g/m2
6.Maximum diameter of fabric per roll：800mm
7.Design speed：<=60m/min
8.Running speed：<=60m/min
V、Labor arrangement
6 workers two shift per day
Carry workers :1 person
Salesman:1-3 person.
Technical engineer:1 person
VI、Workplace:
Size of machine：L*W=12m*15m(including air blower room);
L*W=10m*13m(air blower not included);
Fore-spinning equipment size：L*W*H=6m*15m*7.5m
Back spinning equipment size：L*W*H=6m*8m*4.5m
Suggested workplace size:30m*15m(including material and final product warehouse)
Height of workplace：Fore-spinning 8m，Back spinning 4.5m
VII、Public Project
Install capacity of the whole production line:about 600KW,actual power:450KW,main voltage:3*380V,50Hz
VIII、Approval standard for equipments
M FABRIC
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g/m2
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15
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25
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40
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Hydrostatic pressure
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>120
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>200
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>400
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IX、
☆ Melt Device Parameter and technology
1. Screw extruder: ZhouShan Jinhu/ShangHai Jwell
Model : JW90 1set
2. Model : USA Roots blower GD 1 set
If delivery is urgent, customer can choose DeAn brand.
Motor and Noise filter use famous brand in foreign and mainland, frequency speed adjust.
3. Chip filter : AJ zhengzhou 1set
Hydraulic control network change
4. Melt measurement system: self made 1 set
Metering pump ShanXi 100CC
Frequency control motor
5. Air compression heating system
stainless material heating power:240kw 1 set
6. Melt tank system : ChengGuang
Effective width : 1600mm
Capacity :50-80kg/h heating power :30kw
7. Cloth forming receiver : suction blower, frequency control motor motor speed .
Self made 1 set
8. Lap Winder: frequency-converter control motor speed self-made: 1 set
X. Public part on Melt beam
☆ metering mix device
1. Usage
The main usage of this device is to mix PP, and additives as color master batch,antioxidant,fire retardant with certain ratio
2、Main technical parameter
2.1 Maximum feeding ability: 200㎏/h×1
2.2 Surge bin capacity: 1*1.5m3
2.3 Maximum additive hopper:2
3、Facilities and specification
3.1 Surge bin 1set
Effective capacity:1.5 m3.Main material:stainless steel.Set up a low level alarm device.
3.2 Measuring and mixing device 1set
It is made up of 1 main hopper ,1 accessory hoppers ,vacuum feeder , metal detector and so on.Set up high level and low level alarm device,auto control feeding device.Electrical motor of screw in mixing device is frequency converting.
☆Lap winder
Main parameter
Speed: <=60m/min
Working width:1600mm
Paper tube diameter: Φ74mm
Maximum winding diameter:800mm
☆Electrical Control System
Controlled by ABB/Mitsubishi PLC and frequency converter. Low voltage components:CHNT.
XI: 1.6M Machine parts list
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Meltblownmain parts list
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Name
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Model/Size
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Quantity
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Remarks
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Roots blower
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90KW,AC motor
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1set
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GD,USA/DeAn, China
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Screw extruder
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Dia.:
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Φ90，30:1
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1set
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Jinhu/Jwell
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Siemens a-d dynamo
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45KW
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Heating capacity
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27KW
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Inserting filter
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Filter area
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Dia.:120mm Accuracy：300μm
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1set
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AnJi Zhengzhou
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Metering pump
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model
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HRA1×100cc
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1set
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Shanxi
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Ac motor
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3KW
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Spinning box
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Material
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SUS431
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1set
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ChangZhou
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Heating capacity
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75KW，highest temperature:300℃
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spinneret
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SUS431
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2pcs
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Web forming machine
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1600
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1set
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Self-made
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Suction fan
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AC motor
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90KW
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1set
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LiYang JiangSu
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Heating system
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Heating capacity
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240KW
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1set
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Jiangsu
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Vacuum calciner
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1600
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1set
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YanCheng
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Ultrasonic Cleaner
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1600
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1set
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ZhangJiaGang
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Stationary static equipment
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1600
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1set
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ShangHai/JiangSu
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Vacuum suction machine
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4KW
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1set
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JiangSu
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Drive-by-wire system
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Electric box
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1.6M meltblown electric cabinet
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1 set
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Self-made
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Frequency inverter
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1set
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Mitsubishi/ABB
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Pressure sensor
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2set
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Chaohui ShangHai
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PLC
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1 set
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Mitsubishi
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Temperature-control sheet
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1 set
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RKC
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Low-voltage part
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1 set
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CHNT
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Meltblown production line is one of the main products of Hubei Huiyu Machinery Equipment Co., Ltd.with good price and quality,Factory wholesale with discounts.Our factory is a professional suppliers and Manufacturers china,with various Cheap products on sales.
Notice:
1. All filters ,valves and meters connected to Huiyu Machinery are offered by Hubei Huiyu Machinery Co., Ltd.
XI、Delivery time：
4 months after receiving the deposit.
XII、Price and terms of payment:
The whole production line is new machine,including installation and test,it’s turnkey project.
Terms of payment：
A.50% TT ahead of time after sign the contract;
B.50% by T/T before shipment;
XIII、Power consumption: 4500-4800 kw.h per ton in average,depends on the fabric weight.
XIV、After sale service and Maintain:
1.Training for workers
Huiyu will train 2-4 workers from customer’s company for free,teach them to know and use the machine for about 30 days.
2.When facing with problems can’t be solved by customer,Huiyu will offer some technical support by phone or email,and if necessary Huiyu will send engineers to customer’s factory to solve it.
3.Based on the information from customers,Huiyu will give an exact answer or arrange to send engineer in 24 hours.
XV、Installation
1.Huiyu will take charge of the installation for the production line.In the installation and test period,customer will be responsible for food,ticket,room for engineers from Huiyu.
2.The 1.6m M machine is turnkey project,Huiyu is responsible for all the spare parts and consumable machine parts of the production line.Customer will offer tools for the installation and test including crane and forklift.
3.It will take about 40 days for the installation and test.
XVI、Acceptance standard
Based on the fabric sample appointed by both sides,according to the professional standard to test 25g/m2，30g/m2 fabric.The process will stops when it meet the standard.
Hubei Huiyu Machinery CO.,LTD.
