India production line
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- Time of issue:2022-03-07
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(Summary description)Medical and health usage:operation suit、garment、face mask、diaper、sanitary napkin、disposable hygiene product.etc;
India production line
(Summary description)Medical and health usage:operation suit、garment、face mask、diaper、sanitary napkin、disposable hygiene product.etc;
- Categories:Successful Case
- Author:
- Origin:
- Time of issue:2022-03-07
- Views:0
3.2Meter SS Nonwoven Machine(Spunbonded/Spunbonded)
I、Usage
(1)Medical and health usage:operation suit、garment、face mask、diaper、sanitary napkin、disposable hygiene product.etc;
(2)Home decoration:shopping bag、wall covering fabric、table cloth、bed sheet、bedspread.etc;
(3)Lining for clothes or shoes:lining、adhesive interlining、shoe lining.etc;
(4)Agricultural usage:Protection cover、nursery cover etc;
II、Sketch
The SS spunbonded nonwoven machine in China invented by Huiyu has the following features:
With equipments from famous manufacturers in China and abroad, combined with mature technology from Huiyu, our SS nonwoven machine is quite advanced, stable and reliable
Huiyu SS machine chooses the key equipments from the following companies :
ZhouShan JinHu-----------------------Screw extruder
Qiaode----------------------------------High-speed Calender
ABB ----------------------------------Frequency converter
Siemens----------------------------------PLC
Low voltage configuration------------CHNT
III、Technical Process
IV、Main technique parameter:
1.PP chips requirements
1.1MFI: 35-45g/10min±1% per block
1.2 Melt point:166℃
1.3 Ash: <0.15-0.25%
1.4 PP color master batch and additives
2.Products Width:3200mm
3.Filament denier:≤2.3denier
4.Output:about 5600Ton
5.Weight range:10-120g/m2
6.Maximum diameter of fabric per roll:1200mm
7.Design speed:10-280m/min
8.Running speed:10-250m/min
V、Labor arrangement
8 workers two shift per day
Salesman:3-5 person.
Technical engineer:2 persons
VI、Workplace:
Size of machine:L*W=30m*24m(including air blower room);
L*W=30m*15m(excluding air blower);
Fore-spinning equipment size:L*W*H=16m*12m*11m
Back spinning equipment size:L*W*H=14m*8m*4.5m
Suggested workplace size:50m*25m(including material and final product warehouse)
Height of workplace:Fore-spinning 12m,Back spinning 5.5m
VII、Public Project
Install capacity of the whole production line:about 900KW actual power:600KW, main voltage:3*380V,50Hz; Cycling water:80m3/H(25°С,0.2-0.35mpa),water supply ability:5-10m3/H
VIII、Approval standard for equipments
Items |
g/m2 Specification |
15 |
30 |
45 |
60 |
90 |
120 |
|||
Allowable deviation(%) |
First class |
±8 |
±7 |
|||||||
Final product |
±10 |
±9 |
||||||||
Width deviation(%) |
First class |
+2.0,-1.0 |
+2.0, -1.0 |
|||||||
Final product |
+2.5,-1.5 |
+2.5,-1.5 |
||||||||
Fracture Strength |
Longitudinal Strength N≥ |
First class |
15 |
35 |
50 |
68 |
95 |
130 |
||
Final product |
12 |
30 |
45 |
65 |
91 |
108 |
||||
transverse strength N≥ |
First class |
10 |
28 |
44 |
64 |
82 |
95 |
|||
Final product |
8 |
25 |
38 |
57 |
77 |
90 |
IX、Machinery quality index,parameter and technical specification
☆Measuring and mixing device
1、Usage
The main usage of this device is to mix PP, and additives as color master batch, antioxidant, anti-pilling, fire retardant with certain ratio
2、Main technical parameter
2.1 Maximum feeding ability: 630㎏/h×2
2.2 Surge bin capacity: 2*1.5m3
2.3 Maximum additive hopper:3
3、Facilities and specification
3.1 Surge bin 2 set
Effective capacity:1.5 m3 Main material: stainless steel. Set up a low level alarm device.
3.2 Measuring and mixing device 2 set
It is made up of 1 main hopper ,2 accessory hoppers ,vacuum feeder , metal detector and so on. Set up high level and low level alarm device, auto control feeding device. Electrical motor of screw in mixing device is frequency converting.
☆Rim charge auxiliary screw and recycling unit
Usage: recycle the rim
Recycling screw use the alternating frequency converter
Screw diameter: φ105
Screw heating zone number:4 zones
☆160 type screw extruder
1、Usage
The main usage of this device is to squeeze and melt PP, and additives as color master batch, antioxidant, fire retardant .
2、Main technical parameter
Screw diameter: Φ160×2,Max extrusion output: 550㎏/h×2
Screw rolling speed: 60r/min
Screw heating zone number:7 zones
AC motor
Facilities and specification
The device contains feed inlet, auto heating and cooling system and overpressure alarm system.
☆Screw spinning machine
Usage
The PP fusant go through filter,fusant pipe,and metering pump transport the fusant into spinning container and fiber comes out from spinneret.
Main technical parameter
2.1 Output:about 5600t/year
Fiber denier: ≤2.3denier
Weight range: 10-120g/㎡
2.2 Switched melt filter
Filter ratings:250
Filter area:5.5 square meter
2.3 Metering pump and transmission unit
Pump offering quantity:300CC×2
Frequency converter control synchronous machine, ShanXi China
2.4 Spinning container
Heating pattern: Oil heating
2.5 Fusant pipe
Heating pattern: Oil heating
2.6 Slot suction device
Total wind pressure: 1300Pa
Flow: 844m3/h
2.7 Spinning component
Hole diameter:0.42mm
L/D:1:4
Material:SUS431
☆Stretching device
Usage: stretching and cooling the fiber.
Main technical parameter:
Working width:3200mm
3. Device components
The device contains quenching chamber, up stretching channel, down stretching channel ,diffuse winder tunnel etc. Using double-side symmetry wind to cool fiber,
Stretching slit in down stretching device can be adjusted according to process requirements.
☆Web forming machine
Usage
Offer carrier for fiber after stretching.
Main technical parameter
Air suction quantity: 48,000m3/h
Design speed: 280m/min
Normal running speed: 10-250 m/min
Web forming: venting quality 7,000~8,000m3/h.m2
3. Device components
3.1 web forming transmission device
3.2 Air suction channel
3.3 Sealing device
3.4 Position correcting set
3.5 Tension device
3.6 Rack device
3.7 Motor-drive rubber roller
☆Calender
Main parameter
Speed: 10-250m/min
Working width:3200mm
Roller type: Up roller is embossing roller, down roller is mirror roller.
☆Lap winder
Main parameter
Speed: 10-250m/min
Working width:3200mm
Air shaft diameter: Φ76mm
Maximum winding diameter:1500mm
☆Slitter
Main parameter
Speed: 10-400m/min
Working width:3200mm
Minimum dividing width:120mm
Maximum fabric diameter: Φ1200mm
☆Electrical Control System
Controlled by Siemens PLC and ABB frequency converter. Low voltage components: CHNT
VIII、Acceptance standard
Based on the fabric sample appointed by both sides, according to the professional standard to test 15g/m2,40g/m2,70g/m2 fabric. The process will stop when it meets the standard.
Hubei Huiyu Machinery CO.,LTD.
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Contact Number
E-mail:seve@smsnonwoven.com
Fax:0728-5806788
Address: No.168, Sanxiang Road, Qiaoxiang Economic Development Zone, Tianmen City, Hubei Province, China
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