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SMS

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Tel:(0086)13997977577     E-mail:seve@smsnonwoven.com

The company has professional R & D teams in optics, software, electronics, image processing, precision machinery, automation control, etc., focusing on the R & D and production of technology in the field of measurement and detection of Opto electromechanical digital precision instruments, which are widely used in the measurement of 2D and 3D complex dimensions of industrial vision and the detection of product defects. Independent research and development of industrial visual inspection system, CNC and robot control system, industrial robot workstation and other software and hardware products.

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Parameters

3.2M SMS Nonwoven Machine(Spunbonded/Spunmelt/Spunbonded)

 

sms2sms1

 

I、Usage

(1)Medical and health usage:operation suit、garment、face mask、diaper、sanitary napkin、disposable hygiene product. etc;

(2)Home decoration:shopping bag、wall covering fabric、table cloth、bed sheet、bedspread. etc;

(3)Lining for clothes or shoes:lining、adhesive interlining、shoe lining. etc;

(4)Agricultural usage:Protection cover、nursery cover. etc;

II、Sketch

The characteristics of the 3.2m SMS produced by Huiyu company is :

Use equipment from well-know professional manufacture and combined with Huiyu producing technology ,forming advanced, reliable and stable SMS production line .

Huiyu SMS machine choose the key equipments from the following companies :

ZhouShan Jinhu---------------------Screw extruder

Qiaode------------------------------High speed Calender

Siemens -------------------------------PLC

ABB------------------------------- frequency converter

Temperature control --------------------temperature control mould

Melt Roots Blower---------------------GD,USA

Melt spinning beam -------------------------Enka, Germany/Japan Kasen

Melt spinning box ------------------Enka, Germany/Japan Kasen

Low voltage components-----------CHNT

With equipments from famous manufacturers in China and abroad, combined with mature technology from Huiyu, Our SSS,SMS,SMMS machine are quite advanced, stable and reliable.

III、Technical Process

A.Spunbonded nonwoven fabric production equipment:

Rim charge auxiliary and recycling device---->Screw extruder---->filter---->Metering pump---->Suction device--->Spinning container(Spinneret)---->Cooling fan ---->Stretching device---->Web forming machine---->Calender---->Lap winding machine---->Slitter

B.Spunbonded nonwoven fabric production process:

Additive and auxiliary recycling---->PP raw material---> Extruding----filtering---->Metering---->Spinning----Cooling---->Stretching---->Webbing---->Calendering---->Winding---->Slittering---->Final products

C.Spunmelt nonwoven fabric production equipment:

Screw extruder---->Filter---->Metering pump---->Heating device---->Spunmelt box(Kasen)---->Webbing machine---->Lap winding machine

D.Spunmelt nonwoven fabric production process:

PP raw material----> Spunmelt extruding---->Filtering----Metering---->Air compressor---->Spunmelt----Web forming---->Lap winding

 

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IV、Main technique parameter:

1. PP chips requirements

1.1Melt index: 35-45g/10min,fluctuation range of each batch≤1%。

1.2 Melt point:166℃

1.3 Ash: <0.15-0.25%

1.4 PP color master batch and additive

2.Melt PP chips requirements

2.1 Melt index: 1200-1800g/10min,fluctuation range of each batch≤1%。

2.2Melt point:166℃

2.3Ash<0.15-0.25%

2.4 PP color master batch and additive

3. Products Width:3200mm

4.Spun bond Filament denier:1.8-2.3denier

5.Melt Filament denier:2-5um

6.Output:about 6900Ton/8000 hours ( based on 45GSM)

7.Weight range:12-70g/m2

8.Maximum diameter of fabric per roll:1500mm

9.Design speed:≦350m/min

10.Running speed:≦300m/min

V、Labor arrangement

10 workers three shift per day

Carry workers :3 persons

Salesman:3-5 person.

Technical engineer:2 person

VI、Workplace:

Size of machine:L*W=30m*24m(including air blower room);

L*W=30m*15m(air blower not included);

Fore-spinning equipment size:L*W*H=16m*12m*11m

Back spinning equipment size:L*W*H=14m*8m*4.5m

Suggested workplace size:50m*25m(including material and final product warehouse)

Height of workplace:Fore-spinning 12m,Back spinning 5.5m

VII、Public Project

Install capacity of the whole production line: about 1400KW,actual power:1000KW, main voltage:3*380V,50Hz;Cycling water:80m3/H(25°С,0.2-0.35mpa),water supply ability:5-10m3/H

VIII、Approval standard for equipments

SS FABRIC

Items

g/m2

Specification

15

30

45

60

90

120

Allowable deviation(%)

First class

±8

±7

Final product

±10

±9

Width deviation(%)

First class

+2.0,-1.0

+2.0, -1.0

Final product

+2.5,-1.5

+2.5,-1.5

Fracture Strength

Longitudinal Strength

N≥

First class

15

35

50

68

95

130

Final product

12

30

45

65

91

108

transverse strength N≥

First class

10

28

44

64

82

95

Final product

8

25

38

57

77

90

 

SMS FABRIC

g/m2

17

30

60

Hydrostatic pressure

>110

>200

>300

 

 

IX、Machinery quality index, parameter and technical specification

☆Rim charge and recycle extruder device

Usage: recycle the rim

Recycling screw use the alternating frequency converter

Screw diameter: φ105

Screw heating zone number:4 zones

☆160 type screw extruder

1、Usage

The main usage of this device is to mix PP, and additives as color master batch, antioxidant, fire retardant with certain ratio

2、Main technical parameter

Screw size : Φ160*2, Maximum feeding ability: 520kg/h×2

Speed: 60r/min

Heating zone:7 zones

AC motor

3、With the feeding inlet ,including the automatic heating、warmly、cooling system and overpressure alarm system.

☆Screw spinning machine

Usage

The PP Melt go through filter, Melt pipe, and metering pump transport the fusant into spinning container and fiber comes out from spinneret.

Main technical parameter

2.1 Output: about :6900t/year

Fiber denier:1.8-2.3 denier

Weight range: 12-70g/㎡

2.2 Switched melt filter

Filter ratings:250

Sieve Spare: 5.5 ㎡

2.3 Metering pump and transmission unit

Pump offering quantity:300CC×2

Frequency converter control synchronous machine, made in China

2.4 Spinning container

Heating pattern: Oil heating

2.5 Melt pipe

Heating pattern: Oil heating

2.6 Slot suction device

Air pressure:1300Pa

Flux: 844m3/h

2.7 Spinning component

Hole diameter:0.42mm

L/D:1:4

Material:SUS431

☆Stretching device( NEW MODEL )

Usage: stretching and cooling the fiber.

Main technical parameter:

Working width:3200mm

3. Device components

The device contains quenching chamber, up stretching channel, down stretching channel ,diffuse winder tunnel etc. Using double-side symmetry wind to cool fiber,

Stretching slit in down stretching device can adjust according to craft requirements. Adjust system takes torque motor drive.

The new type of upper and lower stretcher changes the characteristics of the traditional upper and middle stretcher which cannot be adjusted, making the equipment more regulated to the air volume and the width of the narrow seam, and ensuring the higher requirements of the customers for the silky degree. The height of the stretcher is lengthened, so that the non-woven fiber can be finer, so that the non-woven fabric is more even and the tension is stronger.

☆Web forming machine

Usage

Offer carrier for fiber after stretching.

Main technical parameter

Air suction quantity: 57,000m3/h

Design speed: ≦350m/min

Normal running speed: ≦300 m/min

Web-laying apron: venting quality: 7,000~12,000m3/h.m2

3. Device components

3.1 web-laying apron transmission device

3.2 Two-side air suction passage device and auxiliary suction device

3.3 Sealing device

3.4 Electrical motor control position correcting set

3.5 Tension device

3.6 Rack device

3.7 motor drive roller

☆ Melt Device Parameter and technology

1、Screw extruder

Model : JH120 1set

2、Air blower : USA Roots blower GD 1 set

Chip filter : Zhengzhou Anji 1set

Hydraulic control mesh change

Melt measurement system: self made 1 set

Metering pump Shanxi 150CC

Frequency control motor

Air compression heating system

stainless material heating power:550kw 1 set

Melt tank system :Germany Enka /Japan Kasen

Effective width : 3200mm

Capacity :225kg/h heating power :75kw ( include 2 spinnerets)

Material : SUS431

Cloth forming receiver : suction blower, frequency control motor speed .

Self made 1 set

X. Public part on Spunbond and Melt beam

☆ metering mix device

1. Usage

The main usage of this device is to mix PP, and additives as color master batch, antioxidant, fire retardant with certain ratio

2、Main technical parameter

2.1 Maximum feeding ability: 630㎏/h×3

2.2 Surge bin capacity: 3*1.5m3

2.3 Maximum additive hopper:3

3、Facilities and specification

3.1 Surge bin 3 set

Effective capacity:1.5 m3.Main material: stainless steel. Set up a low level alarm device.

3.2 Measuring and mixing device 2 set

It is made up of 1 main hopper ,2 accessory hoppers ,vacuum feeder , metal detector and so on. Set up high level and low level alarm device, auto control feeding device. Electrical motor of screw in mixing device is frequency converting.

☆Calender

Main parameter

Speed: ≦300m/min

Working width:3200mm

Roller type: Up roller is embossing roller, down roller is mirror roller.

☆Lap winder Aoputuo/Hengyue

Main parameter

Speed: ≦300m/min

Working width:3200mm

Paper tube diameter: Φ150mm

Maximum winding diameter:1500mm

☆Slitter Aoputuo/Hengyue

Main parameter

Speed: 10-550m/min

Working width:3200mm

Minimum dividing width:120mm

Maximum fabric diameter: Φ1200mm

☆Electrical Control System

Controlled by Siemens PLC and ABB frequency converter. Low voltage components: CHNT.

Hubei Huiyu Machinery CO.,LTD.

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Contact Number

 

E-mail:seve@smsnonwoven.com

Fax:0728-5806788

Address: No.168, Sanxiang Road, Qiaoxiang Economic Development Zone, Tianmen City, Hubei Province, China

 

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