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SSMMS

SSMMS

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Tel:(0086)13997977577     E-mail:seve@smsnonwoven.com

The company has professional R & D teams in optics, software, electronics, image processing, precision machinery, automation control, etc., focusing on the R & D and production of technology in the field of measurement and detection of Opto electromechanical digital precision instruments, which are widely used in the measurement of 2D and 3D complex dimensions of industrial vision and the detection of product defects. Independent research and development of industrial visual inspection system, CNC and robot control system, industrial robot workstation and other software and hardware products.

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Parameters

3.2m SSMMS Nonwoven Machine (Spun bonded/Spun melt/Spun melt/ Spun bonded)

 

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I、Usage

(1)Medical and health usage:operation suit、garment、face mask、diaper、sanitary napkin、disposable hygiene product etc;

(2)Home decoration:shopping bag、wall covering fabric、table cloth、bed sheet、bedspread etc;

(3)Lining for clothes or shoes:lining、adhesive interlining、shoe lining etc;

(4)Agricultural usage:Protection cover、nursery cover etc;

II、Sketch

The characteristics of the 3.2m SSMMS produced by Huiyu company is :

Use equipment from well-known professional manufacturer and combined with Huiyu producing technology ,forming advanced, reliable and stable SSMMS production line .

Huiyu SSMMS machine choose the key equipments from the following companies :

Zhoushan Jinhu ---------------------Screw extruder

ABB/Siemens ----------------------------------- frequency converter,touch screen,PLC

Temperature control --------------------temperature control mould

Melt Roots Blower---------------------GD,USA/FLD

Spinneret -------------------------Changzhou

Melt spinning box ------------------Jingcheng

Low voltage components-----------CHNT

Changzhou GuangYu S-roller-----------------------------High-speed Calender

With equipments from famous manufacturers in China and abroad, combined with mature technology from Huiyu, the technology、development、producing and the feature of machines are all very advanced among the similar equipments ,so can ensure the high quality for the production line.

Huiyu is a professional manufacturer for the spunbond melt technology production line. Successful research S、SS、SSS、SMS、SMMS、SSMMS production line ,with the best technology and strong project capacity

III、Technical Process

A. Spun-bonded nonwoven fabric production equipment:

Rim charge auxiliary and recycling device---->Screw extruder---->filter---->Metering pump---->Suction device--->Spinning container(Spinneret)---->Cooling fan ---->Stretching device---->Web forming machine---->Calender---->Lap winding machine---->Slitter

B. Spunbonded nonwoven fabric production process:

Additive and auxiliary recycling---->PP raw material---> Extruding----filtering---->Metering---->Spinning----Cooling---->Stretching---->Webbing---->Calendering---->Winding---->Slitter---->Final products

C. Spunmelt nonwoven fabric production equipment:

Screw extruder---->Filter---->Metering pump---->Heating device---->Spunmelt box(Kasen)---->Webbing machine---->Lap winding machine

D. Spunmelt nonwoven fabric production process:

PP raw material----> Spunmelt extruding---->Filtering----Metering---->Air compressor---->Spunmelt----Web forming---->Lap winding

 

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IV、Main technique parameter:

1.PP chips requirements

1.1Melt index: 35-45g/10min,fluctuation range of each batch≤1%。

1.2 Melt point:166℃

1.3 Ash: <0.15-0.25%

1.4 PP color master batch and additive

2. Melt PP chips requirements

2.1 Melt index: 1400-1800g/10min,fluctuation range of each batch≤1%。

2.2 Melt point:166℃

2.3.Ash: <0.15-0.25%

2.4. PP color master batch and additive

3.Products Width:3200mm

4. Spun bond Filament denier:1.6-2.2denier

5.Melt Filament denier:2-5um

6.Output:about 12000Ton/8000 hours ( based on 45GSM)

7.Weight range:15-70g/m2

8.Maximum diameter of fabric per roll:1500mm

9.Design speed:≤500m/min

10.Running speed:≤500m/min

V、Labor arrangement

10 workers three shift per day

Carry workers :3 persons

Salesman:3-5 persons.

Technical engineer:2 persons

VI、Workplace:

Size of machine:L*W=55m*24m(including air blower room);

L*W=55m*15m(air blower not included);

Fore-spinning equipment size:L*W*H=30m*12m*11m

Back spinning equipment size:L*W*H=25m*8m*4.5m

Suggested workplace size:80m*24m(including material and final product warehouse)

Height of workplace:Fore-spinning 12m,Back spinning 5.5m

VII、Public Project

Install capacity of the whole production line: about 2200KW,actual power:1600KW,main voltage:3*380V,50Hz;Cycling water:80m3/H(25°С,0.2-0.35mpa),water supply ability:5-10m3/H

VIII、Approval standard for equipments

SSS FABRIC

Items

g/m2

Specification

15

30

45

60

90

120

Allowable deviation(%)

First class

±8

±7

Final product

±10

±9

Width deviation(%)

First class

+2.0,-1.0

+2.0, -1.0

Final product

+2.5,-1.5

+2.5,-1.5

Fracture Strength

Longitudinal Strength

N≥

First class

15

35

50

68

95

130

Final product

12

30

45

65

91

108

transverse strength N≥

First class

10

28

44

64

82

95

Final product

8

25

38

57

77

90

 

SSMMS FABRIC

g/m2

17

30

60

Average gram weight deviation(%)≤

3

3

4

MD N/5cm

>23

>40

>81

CD N/5cm

>11

>22

>45

MD extensibility%

>30

>30

>30

CD extensibility%

>30

>30

>30

Hydrostatic pressure

>110

>200

>300

 

 

IX、Machinery quality index, parameter and technical specification

☆Rim charge auxiliary screw and recycling unit

Usage: recycle the rim

Recycling screw use the alternating frequency converter

Screw diameter: φ105

Screw heating zone number:4 zones

☆170 model screw extruder

1、Usage

The main usage of this device is to mix PP, and additives as color master batch, antioxidant, fire retardant with certain ratio

2、Main technical parameter

Screw size : Φ170*3, Maximum feeding ability: 630kg/h×3

Speed: 60r/min

Heating zone:7 zones

AC motor

Set up high level and low level alarm device, auto control feeding device. Electrical motor of screw in mixing device is frequency converting.

☆Screw spinning machine

Usage

The PP melt go through filter, melt pipe, and metering pump transport the meltt into spinning container and fiber comes out from spinneret.

Main technical parameter

2.1 Output :about :14000t/year

Fiber denier:1.6-2.2denier

Weight range: 15-70g/㎡

2.2 Switched melt filter

Filter ratings:250 mu

Filter area.: 5.5m²

2.3 Metering pump and transmission unit

Pump offering quantity:300CC×3

Frequency converter control synchronous machine, made in China Shanxi

2.4 Spinning container

Heating pattern: electrical heating

2.5 Melt pipe

Heating pattern: electrical heating

2.6 Monomer suction device

Air pressure:1300Pa

Flux: 844m3/h

2.7 Spinning component

Hole diameter:0.42mm

L/D:1:4

Material:SUS431

☆Cooling and stretching device( NEW MODEL )

Usage: stretching and cooling the fiber.

Main technical parameter:

Working width:3200mm

3. Device components

The device contains quenching chamber, up stretching channel, down stretching channel ,diffuse winder tunnel etc. Using double-side symmetry wind to cool fiber,

Stretching slit in down stretching device can adjust according to craft requirements. Adjust system takes torque motor drive.

The new type of upper and lower stretcher changes the characteristics of the traditional upper and middle stretcher which cannot be adjusted, making the equipment more regulated to the air volume and the width of the narrow seam, and ensuring the higher requirements of the customers for the silky degree.The height of the stretcher is lengthened, so that the non-woven fiber can be finer, so that the non-woven fabric is more even and the tension is stronger.

☆Web forming machine

Usage

Offer carrier for fiber after stretching.

Main technical parameter

Air suction quantity: 45,000m3/h

Design speed: ≤500m/min

Normal running speed: ≤500 m/min

Web-laying apron: venting quality: 7,000~13,000m3/h.m2

3. Device components

3.1 web-laying apron transmission device

2.4 Air suction channel

3.3 Sealing device

3.4 Position correcting set

3.5 Tension device

3.6 Rack device

3.7 motor drive roller

☆ Melt Device Parameter and technology

Screw extruder

Model : JW120 2sets

Model : USA Roots blower GD 2 sets

Motor and Noise filter use famous brand in foreign and mainland, frequency speed adjust.

Siemens beide frequency control

Chip filter : Zhengzhou 2sets

Hydraulic control network change

Melt measuring system: self-made 2sets

Metering pump Shanxi 150CC

Frequency control motor

Air compression heating system

stainless material heating power: 500kw 2 sets

Melt tank system : Taizhou Jingcheng 2sets

Effective width : 3200mm

Capacity :125kg/h heating power :75kw ( include 4 spinnerets )

Material : SUS431

Cloth forming receiver : suction blower, frequency control motor speed .

Self made 1 set

X. Public part on Spun-bond and Melt-blown beam

☆ metering mix device

1. Usage

The main usage of this device is to mix PP, and additives as color master batch, antioxidant, fire retardant with certain ratio

2、Main technical parameter

2.1 Maximum feeding ability: 500㎏/h×3

2.2 Surge bin capacity: 3*1.5m3

2.3 Maximum additive hopper: 4

3、Facilities and specification

3.1 Surge bin 3set

Effective capacity:1.5 m3.Main material: stainless steel. Set up a low level alarm device.

2.4 Measuring and mixing device 5 set

It is made up of 1 main hopper ,2 accessory hoppers ,vacuum feeder , metal detector and so on. Set up high level and low level alarm device, auto control feeding device. Electrical motor of screw in mixing device is frequency converting.

☆Calender

Main parameter

Speed: ≤500m/min

Working width:3200mm

Roller type: Up roller is embossing roller, down roller is mirror roller.

☆Lap winder

Main parameter

Speed: ≤500m/min

Working width:3200mm

Paper tube diameter: Φ150mm

Maximum winding diameter:1500mm

☆Slitter

Main parameter

Speed: ≦1000m/min

Working width:3200mm

Minimum dividing width:120mm

Maximum fabric diameter: Φ1200mm

☆Electrical Control System

Main motor is ABB/Siemens Beide ,Controlled by Siemens PLC and frequency converter. Low voltage components: CHNT.

Hubei Huiyu Machinery CO.,LTD.

 

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Contact Number

 

E-mail:seve@smsnonwoven.com

Fax:0728-5806788

Address: No.168, Sanxiang Road, Qiaoxiang Economic Development Zone, Tianmen City, Hubei Province, China

 

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